tobacco leaf pulverizer/crusher/Shredder

tobacco leaf pulverizer/crusher/Shredder

Application of pulverizer/crusher/Shredder used in tobacco leaf industry

If you need a large capacity of cutted tobacco leaves,cut it by hand would be very slow and labor cost.

Some small shredder could only cut 1-3 pieces of leaves,slow also and can’t meet quantity request.

Now you can consider about our coarse crusher,we have from small to big models,meet different capacity required.And the sieve mesh inside the crusher is various,you can change sieve mesh to get different particle size.

very slow and labor cost

small capacity

Our coarse crusher machines could do the follows

This coarse crusher could get various capacity,various cutted final particle sizes.

The follows are photos of the cutted tobacco leaves.

If you're interested in our crusher,please feel free to contact us to get videos of it.

Batch screening: increasing the added value of products

batch sieve

Batch Screening: Increasing The Added Value Of Products

Batch screening is widely used in chemical, metal, food and pharmaceutical production, and it is an important checkpoint to ensure the quality of finished products. Engineers will choose the appropriate sieving machine according to the mesh number and output required by the product, combined with rich screening experience.


Batch screening is generally aimed at within 5% of the sieve, using industrial sieves to separate large particles, remove impurities, reduce potential product quality risks, ensure that the final product meets quality standards, and avoid non-compliance After-sales problems caused by products.


Generally, the sieve machines commonly used in batch sieving include direct discharge vibrating sieve, air flow sifter, and linear sieves.
Typical application cases include masterbatch, white cement, sucrose, washing powder, metal powder, pharmaceutical powder, etc.


Chenwei series sieving machine for batch sieving has a compact structure, simple operation and easy maintenance, and is suitable for production sites with limited space. As for the sieve, as a wearing part, customers can also choose a spare grid rack, which greatly saves the time for changing the screen , to ensure continuous production and improve production efficiency.


Let’s take washing powder as an example. Some customers are using in-line sieves, and some customers are using linear sieves. Different production processes, different sites, and different screening requirements, we will give the optimal plan based on comprehensive consideration. Ensure that customers obtain high-quality products that meet product specifications, and maximize the profit margin of the enterprise.
Taking the flow-thru separator as an example, the inlet and outlet are on the same vertical line, the material can pass through the screen quickly, and the large particles are intercepted by the screen and discharged under the action of vibration force.
The linear screen is a horizontal linear operation, and the inlet and outlet are on a horizontal plane. Compared with the straight screen, the vertical space is not too restricted.

 

For machine materials, SS304 and SS316L materials are suitable for food and pharmaceutical grade production. For the chemical industry, in order to save costs, Carbon steel is available.

How many types of grinders are there?

How many types of grinders are there?

vibrating sieve

1. Coarse Crusher

The coarse crusher adopts the structure of a vertical crusher. The coarse crusher is not limited by the strength and hardness of the material in the process of crushing the material, and it can have a good crushing effect on any material. At present, the coarse crusher is widely used in pharmaceuticals, In construction and other industries, the coarse crusher can not only process materials but also crush plastic copper wire and other materials. The coarse crusher can be used as a supporting equipment for a process before the fine grinder. which can help you filter and remove impurities, and provide the best particle screening effect.

2.Universal pulverizer

The main function of the pulverizer is to process the granular material into the fineness powder you need. The pulverizer can be widely used in various industries. The use of the pulverizer for the material can facilitate the subsequent processing of the finished product

3. Superfine pulverizer

The superfine pulverizer is suitable for crushing brittle materials. The superfine pulverizer completes the work of the pulverizer in the form of high-speed impact. The pulverization of the superfine pulverizer from the material to the finished product is carried out in the same closed system. The advanced ultrafine pulverizer is the ideal environmental protection equipment at present.

4Super efficient pulverizer

The speed of the superfine pulverizer is high and the air intake is large. It is mainly used in the work of superfine pulverizers in most industries. The machine is mainly used for raw material processing of high-end products.

Round vibrating screen VS Linear vibrating screen

Round vibro screen VS Linear vibro Screen

INTRODUCTION

There are many types of vibro screen. With the difference of movement trajectory of materials, it has round type and linear type. These two types are commonly used screening equipment. 

A customer asked how to choose the suitable one and what is the difference between them? 

Here we will make a comparison from below points to help customers quickly distinguish between them.

MATERIAL MOVEMENT TRACK

Round vibrating screen-moves in a circular motion

Linear vibrating screen moves forward in a straight line

POWER SOURCE

Round vibrating screen-1 set of verticle vibrtion motor as power source

Linear vibrating screen- 2 sets of horizontal vibration motors as power source

INSTALLATION AND LAYOUT

Round vibrationg screen- round type, smaller footprint, outlets could be changed within 360 degree, easy to connect to your receiving machine.

Linear vibrating screen- linear structure, large footprint and simple structure, the direction of the outlet is fixed and cannot be adjusted at will.

PROCESSING CAPACITY

Round vibrating screen- suitable for powder, granule, liquid, with high accuracy.

Linear vibrating screen- large output, flexible feeding method, suitable for assembly line operation.

Why choose ultra -Fine grinder machine?

Why Choose Ultra -Fine Grinder Machine?

Ultra -Fine grinder introduction

The CWUF-ultra-Fine crusher group consists of rough, fine crushing, and the transmission of campaigns, and achieves the purpose of the crusher in the form of a high-speed impact. Use the wind to choose a powder once to cancel the traditional screening procedure.

The characteristics of CWUF-Utra fine grinder

The CWUF series ultra -micro crushing machine is the advantage of absorbing and digesting advanced foreign products. According to the design of my country’s national conditions, a high -efficiency ultra -micro powder machine is developed. Structural compact, stable technical performance, low noise, high efficiency and efficiency, beautiful appearance, flexible appearance, wide adaptation, no dust, adjustable powder fineness, simple maintenance, etc. And minerals have ideal results. Compared with domestic models, the temperature of the product is uniform, and it is suitable for the crushing of thermal materials such as sugar, plastic powder, and Chinese medicinal materials.

Application

Fragrant spices, chitin, cabbage, grain, shrimp skin, condiments, spices, ginseng, ginseng, agricultural and sideline products, yam, cooked land, spinach), pharmaceutical, feed, calcium carbonate, Chinese herbal medicine and other low hardness materials.

Crusher size:80-320mesh

Feature


1. The design is compact and the structure is reasonable. The machine is equipped with an internal graded mechanism to complete the crushing and classification to reduce the energy consumption loss caused by the crushing
2. The system is equipped with an inferior fan. When crushing operations, the calories generated in the machine can be continuously discharged continuously, so it can adapt to the crushing of thermal material
3. Strong adaptability, narrow granularity distribution, uniform grain size, fineness can reach 10-SUM
4. In the case of non -stop, adjust the speed of the graded machine or adjust the air volume, and get the required particle size and evenly distributed products
5. The host cover is opened with a gas spring.
6. The main crushing parts are made of high -level alloy tool steel, which can greatly extend the service life of the wear parts and extend the replacement cycle
7. The bearing system adopts an imported high -speed precision bearing abroad. The overall rotor is balanced to make the whole machine run smoothly, small vibration, and low noise
8. Pipeline connection is adopted, Shaanxi demolition structure can be quickly and conveniently disassembled and cleaned

Vibration Screen Buying Guide

Vibration Screen Buying Guide

Selective purchasing Vibration screen Is not a hard thing

When you plan to buy a vibrating screen, you may have many questions, and you may not know what type of vibrating screen to choose immediately. This is because there are so many different types and design principles of vibrating screens available. In addition, different usage scenarios and different materials have different requirements for the machine.


So how do you choose the right vibrating sieve for your application?


Perhaps the following 6 main influencing factors will help you.

Machine Type

As mentioned before, there are many types of vibratory screening machines to choose from. Circular screening machines, rectangular screening machines and rotary mechanical screening machines are the most commonly used forms of vibratory screening machines. Each type of vibrating screen uses a different focus.
For example, when your application yard is small output and high screening accuracy, especially the screening of relatively fine materials, you can only choose a circular vibrating screen.
When you need to sieve a large output in a short time, the main purpose is to filter and remove impurities, you can choose a flow-thru separator.
The design principle of the tumbler screen is to imitate manual screening, the screening accuracy is higher, the output is larger, the screen wear is small, and the machine life is longer.

Raw material properties

It is recommended to purchase a matching vibrating screen after analyzing the characteristics of your material to be separated.
Or you can inform the supplier of the characteristics of the material and the screening requirements in the inquiry stage, and discuss with the supplier which type of vibrating screen is more suitable for use.
The first is to determine the basic conditions of the bulk specific gravity, fluidity and temperature of the screening material. The second is to determine the required mesh number and layer number according to the particle size ratio of the material and the required screening accuracy. Finally, according to the acidity and alkalinity of the material, it is necessary to choose the manufacturing material of stainless steel.

Screen

The important part that affects the screening effect is the screen in the vibrating sieve. Screen size, mesh and the layers are 3 important considerations in choosing the right machine model. Each machine can be equipped with screens of various apertures and sizes, and the number of screen layers in the machine needs to be customized according to the particle size, type and quantity ratio of the raw materials to be screened.
For example, there are three different sizes and types of mixed materials, and three sizes of screens can be selected according to the particle size distribution of each material. Or the same material needs to be sieved into three parts according to different particle sizes, so it is also necessary to customize three layers of screens with different mesh numbers according to the particle size distribution of the material.

Capacity

Considering the different production needs of different customers, specific problems need to be analyzed in detail.
If there is relatively little material to be screened, precision requirements are high, and your facility has space constraints, choosing a vibrating screen is always a good decision. On the other hand, if you need to decontaminate a large number of products in a shorter period of time, you can choose a single-layer directly discharge screen.

Application areas

There are some special sensitive areas, such as the food industry, because of the special requirements of food processing, it is necessary to purchase stainless steel screening machines. The dust-free workshop has high requirements on the sealing of the machine, which requires a customized vibrating screen with a higher sealing performance. And the equipment of explosion-proof motor. Furthermore, when the noise will distract the attention of worker, this has higher requirements for the quietness of the motor.

Service life

If your usage requirement is that the vibrating screen should work continuously for a long time, then you must choose a machine with a high-quality pure copper wire vibrating motor. This ensures the continuous and stable operation of the vibrating screen equipment without interruption of production and operation due to motor combustion. When the application field is a continuous production factory, which does not have the conditions to replace the screen regularly, then the swing screen of the same level is more suitable for the use requirements than the circular vibrating screen.

After the analysis of the above six factors, I believe you will definitely know what type of vibrating screen to choose. You can choose the more precise type to suit your purpose from a dozen different vibration shakers. Or you can also ask your supplier. They can help to analyze your requirements and recommend suitable machine models for you.
Chenwei machinery is a supplier with this kind of strength. We have more than 35 years of manufacturing experience. We have been deeply researching in the field of vibrating screen to provide customers in different countries with satisfactory customized machines and solutions. Known for high quality products.

Types of Pulverizer Machine for Powder

According to standard of the required material fineness (90% of the material reaches the predetermined fineness), the powder pulverizer machine can be divided into a coarse crusher (below 60 meshes), a powder grinder (60-120 meshes), and an superfine crusher (120-300 mesh), ultrafine crusher (above 300 mesh).

The use of various types of pulverizer machine for powder:

1. Large-scale pulverizer (equipment with higher output under the premise of the same crushing fineness) are mainly applicable to the crushing and processing of mineral products in industries such as metallurgy, building materials, chemical industry, mining, expressway construction, water conservancy and hydropower, refractory materials, and iron and steel industries.

2. Small-sized pulverizer (equipment with lower yield under the same sizing fineness) are mainly used for crushing materials in food, chemical, pharmaceutical, greening, sanitation, and other industries.

3. The coarse crusher is mainly used for crushing and pretreating operations in various industries. The main function of the crusher is to process larger diameter materials (5-10 cm) into smaller diameter granular materials (5-10 mm in diameter).   

4. The ultrafine grinder is mainly used in ultrafine crushing operations in most industries. It crushes the materials after crushing to achieve the required material diameter, and is mainly used for the processing of raw materials for high-end products.

Application of vibrating screener in food and beverage industry

Application of vibrating screener in food and beverage industry

Application of vibrating screener in food and beverage industry

You may troubled by the problem that your raw material is not as purities as you want;You may want to remove any impurities and unwanted particles from your products;You must want to produce delicious and refined food or fruit.You can choose our sieving machines.

Our screening machines could do the follows

We could make sure that your products are screened in a safe and hygienic environment,keep your products reach a certain standard of purity,act as a worthy option by your customers.

This is how our screening machine could high quality purities products

We manufacture different kinds of premium-grade stainless steel 304 or 316L sieving machine,like rotary vibrating screener,linear vibration sieve,anti-vibrating sifter etc.


They are efficient at separating,grading,clarifying, filtration,sorting,dedusting,and delumping a wide range of screening materials for optimum results.

Food industry

We are the leading manufacturer and supplier of screening glutinous rice flour,tea leaves,milk powder,Salt,five-spice powder,wheat flour,putty powder,rice grit,celery seed powder,soda ash,bread powder,sodium carbonate,

yeast,fiber powder,rice husk powder,starch and other products.

Beverage industry

Our screening machine has different kinds of applications like melt sugar,Juice filtration, sludge, syrup, wet milled corn, fish meal,sugar cane juice and other fresh juice or liquid.

 

We have different solutions for every application.Please feel free to contact us if need any help from us.

Tumbler Screen for quartz sand

Quartz sand is a kind of quartz granules made from crushed quartz stone, which is a very important industrial mineral raw material. The unique physical and chemical properties of quartz sand make it occupy a pivotal position in aviation, aerospace, electronics, machinery and today’s rapidly developing IT industry, especially its internal molecular chain structure, crystal shape and lattice changes. , so that it has high temperature resistance, small thermal expansion coefficient, high insulation, corrosion resistance, piezoelectric effect, resonance effect and its unique optical characteristics, which play an increasingly important role in many high-tech products.

According to different usage requirements, the common specifications of quartz sand are: 0.5-1.0mm, 0.6-1.2mm, 1-2mm, 2-4mm, 4-8mm, 8-16mm, 16-32mm.

In order to ensure a better use effect, improving the screening accuracy is a very critical link in the production process.

 

Compared with the traditional round sieve, the tumbler sieve can increase the screening accuracy to more than 95%. This sieving machine is by far the most effective sieving machine that mimics human manual actions and processes. The contact time between the quartz sand and the screen is longer and the suspension time is shorter, so the screening accuracy is higher.

 

Due to the use requirements of various specifications, multi-layer screening is also a production problem that needs to be solved.

 

The tumbler screen can be accurately screened to 6 levels, achieving the screening effect of multi-layer classification. The discharge port can be rotated 360°, and it can be docked with your receiving equipment arbitrarily.

If you want to know more details about quartz sand screening, please click the product link or contact us directly.

How to Improve the Screening Capacity of Light Materials

How to improve the screening capacity of light materials

QUESTION

Do you also have the same trouble, the material is very light, the capacity is so small once using the traditional screening equipment? And far from meeting the production requirements?

TROUBLE

One of our clients recently encountered such a problem. The material to be treated is activated carbon powder,the screening effect of the round vibrating screen is average, and the output is particularly low. So, how do we solve this problem?

WHY

The exciting force generated by the rotary vibrating screen during operation will shake up the material, causing the material to be suspended in the air for a long time, unable to be screened, and unable to pass through the screen surface. Therefore, round vibrating screen is not suitable for particularly light materials.

HOW

Here is another type of screening machine, which is much suitable for activated carbon powder.

THE RESAON

The power source is non-vibration motor, which has no Exciting force. The material keeps close to the screen surface and moves in a circular motion. The contact time with the screen surface is long and the screening accuracy is high.

This is the biggest difference between round vibrating screen and tumbler screen.

 

The tumbler screen is an efficient screening machine which is designed to meet the large output, high screening accurate of manufacturer. The movement is very gentle, just feel free to contact us if you are interested in this machine.

 

You are highly welcome to discuss more details about this one.

Contact us