Universal crusher operation description-

Universal crusher operation description

The function of the universal crusher is also very powerful. Compared with ordinary crushing machines, whether in terms of appearance and performance, universal crusher has superiority, fast processing speed, and can crush various materials. In addition, the universal crusher also breaks through the traditional limitations and turns some processing into possible.

It is best to stop the feeding before the device is stopped. In addition, it is necessary to regularly check whether the knife and screen network are damaged. If it is damaged, it should be replaced immediately. The direction of the main axis should be directed to the arrow shown on the protective cover, otherwise it will damage the machine and may cause personal damage.

Whether the electrical appliances are complete and the machine crushing the room must be checked clearly, because if there are hard miscellaneous objects, it will break the props and affect the operation of the machine. Of course, the material must be checked before crushing, and there is no mix of metal hard debris, so as not to hit the knife or cause accidents.

It should be reminded that the feeding speed of the universal crusher is too fast, the load increases, and it is easy to cause blockage. Therefore, in the process of feeding, pay attention to the large turn angle of the current meter pointer at any time. If the rated current exceeds the rated current, it indicates that the motor overloads and overloads for a long time, and the motor will be burned.

Before use, check whether all fasteners of the machine are tightened and the belt is tight.

 

  1. The direction of the main axis must meet the direction of the arrow shown on the protective cover, otherwise it will damage the machine and may cause personal damage.

 

  1. Check whether the electrical appliances are complete.

 

  1. Check whether there are hard debris such as metal in the machine crushing room, otherwise the knife will be broken to affect the operation of the machine.

 

  1. The material must be checked before crushing. The metal hard debris is not allowed to be mixed in order to avoid accidents or cause accidents.

 

  1. The oil cups on the machine should be injected frequently to ensure the normal operation of the machine.

 

  1. Stop the feeding before stopping.

 

  1. Regularly check whether the tool of the tool is damaged. If it is damaged, it should be replaced immediately.

 

  1. The use of the opportunity to experience a small vibration. Be sure to tighten the cover of the cover to avoid accidents.

Avalanche sieve – a magic weapon for doubling production

Avalanche sieve - a magic weapon for doubling production

Do you have the same problem?

Because of the high output requirements, multiple screening machines are required to complete. But due to space constraints, it is not possible to place multiple devices? At the same time, the number of screening machines increases, which means that the production cost increases. So, do you have the same confusion?

Avalanche screen - came into being

The avalanche sieve is our newly designed high-efficiency screening equipment. The main feature of this kind equipment is the large screening area, nearly equals twice of the vibrating sifter in the same size.

The structure is simple& reasonable , per layer has its independent material screen track, making the fine material discharge rapidly, preventing them from being blocked to affect the screen efficiency.

Features and advantages

-Large capacity
-Low faulty rate
-Small working space
-Easily for production line installation

It is the ideal equipment in precision-screening industry for large capacity production request.

 

Especially for the classify& impurity remove of PVC resin industry, metallurgical industry, food industry, chemical industry, etc.

Please get in touch if you have any queries!

Dumping station working with vacuum conveyor and direct discharge sifters

Dumping station working with vacuum conveyor and direct discharge sifters.

Dumping station working with vacuum conveyor and direct discharge sifters.

Dust free dumping station works in many food and pharmaceutical work site. Since it equipped fan blower at the machine bottom, so the dust won’t spread in work site. The dumping station size and height can be customized suit for different site situations. Also it can equipped with safety switch so once we open the door, the fan blower will start working and the anti blow part will clean the filter every several minutes.

Vacuum conveyor suck powder and particles from dumping station to direct discharge sifter machine automatically. The whole process is full sealed and no dust spread. Stainless steel pipe meet GMP standard for pipe conveying.

Heavy dust type vacuum conveyor tank can convey 5 tons material per hour. The directly can sift the impurities easily.

All system can be make in ex-proof grade.

All system can be made in contact part in SS316L or SS304.

This whole system length and elevating height is also adjustable based on site production line.

Ribbon mixer auto feed system and final products collect system with sifter machine

Ribbon mixer auto feed system and final products collect system with sifter machine

Ribbon mixer auto feed system and final products collect system with sifter machine

Ribbon mixer machine is generally use in different material mixing process, since it is running in double direction mixing, and it is horizontal type mixer. So its machine volume can be pretty large, like 10 cubic meter, 6000L, 5000L, 3000L, 2000L, 1500L, 1000L, 500L, 300L, 200L, 100L and 50 L.

For material feeding can be vacuum conveyor or screw conveyor, normally screw conveyor is fixed type, and even feeding with speed adjustable by frequency converter. Ribbon mixer machine keep running when it mixing and discharging.

The material discharge can be manual discharge butterfly valve or pneumatic type valve. So we also add manual working type and auto working type for customers. When it turns to auto working model, the time relay will work and when it reach time, the butterfly valve will open automatically. Based on different conveyor machines, the discharge height of ribbon mixer can be customized too.

This type ribbon mixer can add liquid spray system to add different liquid for different recipes.

Final products conveyed by screw conveyor to next procedure.

Belt conveyor machine, 2m diameter round vibrating screen machine and heavy duty screw conveyor machine

Belt conveyor machine, 2m diameter round vibrating screen machine and heavy duty screw conveyor machine

Belt conveyor machine, 2m diameter round vibrating screen machine and heavy duty screw conveyor machine

In this design, belt conveyor can feed large quantity material into the round vibrating screen machine and it can also feed large size material into sifter machines. The belt length and inclined angle can be adjusted based on different work site situation. Also totally closed structure can make it suit for food grade applications and dust free working situation.

2m round vibrating screen is the largest diameter we can do for vibration type round sifter machine. Different screen frame structure can make it suit for different material. Mesh screen cloth easy to change. Whole machine easy to maintenance.

Final products after remove dust fall into screw conveyor. Screw conveyor machine diameter, horizontal conveying distance and discharging port height can be customized.

Dust free dumping station, vacuum conveyor and vibrating screen machine with storage tank

Dust free dumping station, vacuum conveyor and vibrating screen machine with storage tank

Dust free dumping station, vacuum conveyor and vibrating screen machine with storage tank

Dust free dumping station is suitable for small bag feeding in different production site. With manual carry bag on the screen frame and pour material into the machine, fan blower equipped on the top remove dust from top place. Anti-blow system working every several minutes to keep the filters not clogging. Dumping station can be 800mm, 1000mm and 1200mm opening. Which is suit for different sifter machines on the bottom and different capacity material feeding. This type dumping station is available to make double side open type. With height customized, its bottom can set direct sifter machine, vacuum conveyors, round vibrating screen machine, screw conveyors, rotary valve and lump breakers. So it can work with different types of conveyors machine easily.

In this design, it connected with a vacuum conveyor machine by stainless steel pipe. The stainless steel pipe can be customized based on different work site situation. Also, this type pipe is easy to clean and easy to install by quick open clamp. The pipe can also be PVC transparent wire pipe or PU pipe.

Pneumatic type vacuum conveyor machine mainly work with compressed air, so without vacuum conveyor make it take less room space and less powder consumption. Installed on a fixed frame so that vibrating screen working won’t influence its normally working.

A single deck vibrating screen can easily remove the impurities in the raw material. Final products come from the bottom layer outlet.

Then final products collected in a small tank connected with vacuum conveyor, the powder material will be sucked to a storage tank for following procedures working.

Dust free dumping station, screw conveyor and vibrating screen machine

Dust free dumping station, screw conveyor and vibrating screen machine

Dust free dumping station, screw conveyor and vibrating screen machine

Dust free dumping station is suitable for small bag feeding in different production site. With manual carry bag on the screen frame and pour material into the machine, fan blower equipped on the top remove dust from top place. Anti-blow system working every several minutes to keep the filters not clogging. Dumping station can be 800mm, 1000mm and 1200mm opening. Which is suit for different sifter machines on the bottom and different capacity material feeding.

This production line details

This type dumping station is available to make double side open type. With height customized, its bottom can set direct sifter machine, vacuum conveyors, round vibrating screen machine, screw conveyors, rotary valve and lump breakers. So it can work with different types of conveyors machine easily. In this design, it connected with a lump breaker and connected with a screw conveyor machine. The screw conveyor machine feed to round vibrating sifter machine even. This line capacity can do 2 ton per hour processing based on different materials. All parts can be customized. SUS304 food grade as contact part material meet for GMP standard and suit for food and pharmaceutical applications.

Air cooling vibrating screen for PVC granules

air cooling linear sieve

Air cooling vibrating screen for PVC granules

air cooling linear sieve

Problems we meet

Plastic granule manufacturers use plastic extruders in the production process, and the produced granules are melted to form various plastic parts needed in life.

 

Among them, when the plastic particles come out of the plastic extruder, the temperature is very high, reaching 110 degrees, and the particle size is uneven. For the back-end operation, it needs to be screened to remove unnecessary fragments and cool down the plastic particles.

What we did to

For this reason, we have specially developed an air-cooled linear screen. The linear vibrating screen is composed of two layers of perforated sieve plates (according to the particle size required by the customer, sieve plates and screens with different apertures can be installed, connected to the air cooler, and the plastic particles driven by the vibration force generated by the vibration motor, it moves forward in a straight line.

 

The cold air enters from the bottom and passes through the screen. The airflow acts on the material. While screening, the material is cooled and the material is divided into three parts. The finished material at 50-55 degrees is discharged from the middle outlet, and then cooled to room temperature naturally, and then goes to a production process.

tobacco leaf pulverizer/crusher/Shredder

tobacco leaf pulverizer/crusher/Shredder

Application of pulverizer/crusher/Shredder used in tobacco leaf industry

If you need a large capacity of cutted tobacco leaves,cut it by hand would be very slow and labor cost.

Some small shredder could only cut 1-3 pieces of leaves,slow also and can’t meet quantity request.

Now you can consider about our coarse crusher,we have from small to big models,meet different capacity required.And the sieve mesh inside the crusher is various,you can change sieve mesh to get different particle size.

very slow and labor cost

small capacity

Our coarse crusher machines could do the follows

This coarse crusher could get various capacity,various cutted final particle sizes.

The follows are photos of the cutted tobacco leaves.

If you're interested in our crusher,please feel free to contact us to get videos of it.

Batch screening: increasing the added value of products

batch sieve

Batch Screening: Increasing The Added Value Of Products

Batch screening is widely used in chemical, metal, food and pharmaceutical production, and it is an important checkpoint to ensure the quality of finished products. Engineers will choose the appropriate sieving machine according to the mesh number and output required by the product, combined with rich screening experience.


Batch screening is generally aimed at within 5% of the sieve, using industrial sieves to separate large particles, remove impurities, reduce potential product quality risks, ensure that the final product meets quality standards, and avoid non-compliance After-sales problems caused by products.


Generally, the sieve machines commonly used in batch sieving include direct discharge vibrating sieve, air flow sifter, and linear sieves.
Typical application cases include masterbatch, white cement, sucrose, washing powder, metal powder, pharmaceutical powder, etc.


Chenwei series sieving machine for batch sieving has a compact structure, simple operation and easy maintenance, and is suitable for production sites with limited space. As for the sieve, as a wearing part, customers can also choose a spare grid rack, which greatly saves the time for changing the screen , to ensure continuous production and improve production efficiency.


Let’s take washing powder as an example. Some customers are using in-line sieves, and some customers are using linear sieves. Different production processes, different sites, and different screening requirements, we will give the optimal plan based on comprehensive consideration. Ensure that customers obtain high-quality products that meet product specifications, and maximize the profit margin of the enterprise.
Taking the flow-thru separator as an example, the inlet and outlet are on the same vertical line, the material can pass through the screen quickly, and the large particles are intercepted by the screen and discharged under the action of vibration force.
The linear screen is a horizontal linear operation, and the inlet and outlet are on a horizontal plane. Compared with the straight screen, the vertical space is not too restricted.

 

For machine materials, SS304 and SS316L materials are suitable for food and pharmaceutical grade production. For the chemical industry, in order to save costs, Carbon steel is available.