What are the factors that affect the screening effect?

ultrasonic sieve

What are the factors that affect the screening effect?

ultrasonic sieve

Major factor

The main factors affecting the screening effect are the feeding amount, the size of the screen, the size of the screen surface, the Angle of the screen surface, the wear of the screen, the water content of the material, etc.

Feeding quantity

increase the feeding quantity under the same conditions, the absolute quantity of products under the screen increases, but the screening efficiency decreases accordingly. The practice shows that the screening efficiency of 55% ~ 70% is suitable to maintain high yield and obtain better screening quality. If the screening efficiency is excessively improved, the yield will be greatly reduced. And excessive reduction of screening efficiency, and increase the cycle load, increase power consumption.

Sieve size

sieve size is too large and too small will affect the screening effect. Small screen, although it can improve the qualified rate of products under the screen, but the yield is low, especially when the screening material is wet, it will lead to the blockage of the screen; Screen is too large, screen mesh is thick, the net area of the screen is reduced as a result, the production quality is reduced.

Screen area size

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Screen surface inclination

the larger the installation inclination of screen body, the lower the yield and screening efficiency. But the Angle is too small, will cause material accumulation on the screen surface, is not conducive to screening. Therefore, the installation Angle of the screen should be able to adjust at any time according to the requirements of the quality of the screening products.

Screen wear

long-term use, can make the screen wear, so that the screening effect is reduced, so it must be replaced in time.

Moisture level

material water, easy to block the screen, although the sieve product qualified rate is high, but screening efficiency and output are reduced.

Rotary Vibrating Sieve& Ultrasonic Vibrating Sieve

sieve

Rotary vibrating sieve& Ultrasonic vibrating sieve

sieve

Rotary vibrating screen:

Vibrating screen is mainly used for screening, impurity removal and liquid filtration. Vibrating screens are ideal for sieving, screening and separating solids such as granules and powders, and separating liquids from solids. Using the bouncing ball as the net cleaning device can generally achieve four-level screening and divide the product into five levels. In addition to this, the machine is also used as a safety screen or control screen to remove possible foreign bodies or impurities.

The vibration motor, as the core component, is equipped with adjustable counterweights.

 

Changing the phase angle of the upper and lower weights can change the movement trajectory and dwell time of the material on the sieve. In addition, an additional weight is installed on one side of the upper and lower weights, which is used to increase or decrease the exciting force of the sieve machine. The exciting force can be increased or decreased according to the number of layers of the user’s sieve machine and the weight of the material, which is suitable for Offers great flexibility of use for both solids and liquids. Therefore, in order to make the screen machine adapt to the separation state required by various materials, such as the distribution of materials, processing capacity, separation efficiency, net passing rate and other changes, it should be adjusted to the best state.

Ultrasonic vibrating screen

Users want high-speed screening without clogging the mesh. Conventional methods simply use vibration/shaking technology to exclude foreign matter for sieving. In addition to the above-mentioned conventional methods, ultrasonic sieving can evenly transmit the oscillating force to the mesh surface in the micrometer range. Using this technology can reduce the friction between the screen surface and the material and reduce the clogging of the mesh. Compared with the conventional screening machine, the primary screening rate and the overall screening efficiency are greatly improved, which can ensure that the mesh will not be blocked for a long time during the screening process. Depending on the particle structure of the material, the productivity can be greatly improved, and the service life of the screen can be extended while ensuring long-term high-efficiency screening.

 

Summary:

 1. The characteristics of the material, whether it is easy to generate static electricity, easy to adhere, and fineness. If it exceeds 60 mesh, it is recommended to choose an ultrasonic vibrating screen.
2. The ultrasonic vibrating screen is an upgrade based on the vibrating screen. Compared with the ordinary vibrating screen, it needs a special ultrasonic adhesive grid.

The correct way to choose a pulverizer

The correct way to choose a pulverizer

First,  choose the pulverizer according to the type and fineness of the material. Different materials have different requirements for the pulverizer cutter head. For example, the fiber-containing material has high requirements for the pulverizer cutter head.

Second, the type and fineness of the material are the first factors to be considered in the selection of crushing equipment. Different types of materials will have different strengths and structures, which will cause major restrictions on the selection of crushing equipment.

Third, according to the particle size distribution of the incoming and outgoing materials. The particle size of the material has different requirements on the screen of the pulverizer. Some customers need the pulverizer to have larger particles, so the fineness of the screen of the pulverizer will be larger, and the particles will be smaller. It is relatively small, and different screen apertures are selected according to different particle requirements.

Fourth, the output is also an important indicator for determining the size of the pulverizer. The higher the output of the pulverizer, the larger the specification of the required pulverizer.

How To Choose The Right Rotary Vibrating Screen?

vibrating sieve

How to choose the right rotary vibrating screen?

vibrating sieve

1. What is a rotary vibrating screen

Rotary vibrating sieve is a rotary sieve machine, which can achieve efficient and accurate sieving effects in the food, pharmaceutical, chemical and other industries, and can achieve no clogging of the sieve, no flying of powder, and a high degree of sieving fineness. The finest can reach 28 microns, and the finest filtration can reach 5 microns, which can help you filter and remove impurities, and provide the best particle screening effect.

2. What kind of material is the rotary vibrating screen suitable for?

Rotary vibrating screen is a kind of mature technology, classic general standardization, which is very effective for screening, peeling, dedusting and filtering raw materials, and is ideal for screening various materials (such as dry screening and wet screening, etc. materials, etc.).

3. How to choose the model?

We will choose the appropriate model for you according to different output, fineness and material density, and there are also different choices in material (such as 316L, 304 stainless steel, carbon steel, etc.), we can customize it according to your needs , to ensure that the process is safe and reliable for the field.

4. The movement principle of the rotary vibrating screen

What makes the rotary screen unique is the way its vibrating motor is positioned. The vertical motor is used as the excitation source, and the top and bottom of the machine are equipped with eccentric weights, which change the rotational motion of the motor into a three-dimensional motion of horizontal, vertical, and inclined, and then transmit this motion to the screen surface to provide the best screen sub-performance. This circular motion helps to evenly distribute the screened material on the screen. With material evenly distributed, you can get the most out of the screen. Obviously speed up and reduce your screening process and better improve your efficiency.

How to choose the right grinding machine?

How to choose the right grinding machine?

How to choose the right grinding machine?

The grinding machine is widely used in many factories and life, but many people do not know how to choose when choosing a fragmented machine. Today I will share with you several criteria for choosing a crusher.

 

1. Raw materials:

If the customer’s materials contain oily, such as: cocoa beans, peanuts, sesame, almonds and other materials, when choosing a grinding machine, you must choose a liquid nitrogen crusher. It will not destroy the taste of the material.

If the customer’s materials are very fine, like 120-500 mesh, we usually know talc powder, cosmetics powder, rice noodles, bread flour, and customers.

2. Production:

The most important thing about production is the size of the output. If you need a large output grinding demand, choose a larger industrial -grade grinding machine, so that the output can be proportional to the model. You can choose a small home -wide grinding machine, so before buying, you must understand your own needs.

3.Field of Application:

Our company food grinding machine is suitable for or sugar, salt, rice, corn, starch, starch, oats, flour, flour, beans, beans, peas, lentils, beans, spices, spices, flavors, sweeteners, dried fruit, nuts, broken bread, cocoa powder, potato powder, milk powder, Onions, Onions, dehydrated vegetables, lotus seeds, glucose, oat shells, shells, Ginger, ginger, Chinese prickly ash, cayenne pepper, cayenne pepper, pepper, rye, beans.

4.Consulting Suggestions

We need to choose the appropriate crushing machine according to our actual situation. The cheap crusher is not necessarily good quality, good service, and expensive crushing machines do not necessarily meet their grinding requirements. Only the appropriate is a good crusher. For more problems about the pieces, welcome to stay in consultation. Xinxiang Chenwei Machinery Co., Ltd. provides you with intimate services

What’s the Pulverizer for&How to get the right one

Pulverizer
Pulverizer

Pulverizer description

Chenwei Machinery has been deeply involved in pulverizer-related products since 1986, . Our experienced engineers have continuously optimized and innovated on the basis of original products to improve product performance and better meet customers’ various crushing needs. 

The pulverizer produced by our company has multiple functions and is mainly used for dry grinding with a wide range of applications. Despite their versatility, finding the right mill for you can be a challenge. With 36 years of experience, Chenwei Machinery offers varius models to meet various industry needs.

What is the purpose of the pulverizer?

Grinders are commonly used in the food, chemical industry, but are also suitable for a variety of applications. The main purpose of these machines is to change the processing object from large particles to small particles, powder, ultrafine powder.

 

According to the D90 standard of required material fineness (90% of the material reaches the predetermined fineness), pulverizers are defined as the following types:

 

Coarse Crusher (2-20mm), Universal pulverizer (12-120 mesh), ultra-fine pulverizer (finer than 120mesh)

 

Coarse crushers are mainly used for crushing and pretreatment operations in various industries. Its main function is to process larger diameter materials (10 cm or less) into smaller diameter granular materials (2-20 mm in diameter).

 

Universal pulverizer, as the name suggests, can be widely used for a variety of materials, which can well meet the needs of customers with one machine for multiple purposes.

 

If you expand it: there are four internal cutter heads: toothed disc type, air-cooled type, turbine type, and hammer type. According to the specific application scenarios of customers, corresponding cutter heads can be equipped to achieve better grinding effect. The pulverizer is mainly used for medium and fine crushing operations in various industries. It processes granular materials into medium and fine powders with a certain diameter for subsequent processing or as finished products.

 

Compared with the ordinary pulverizer, the superfine pulverizer has multiple performances such as air selection, no screen, and uniform particle size. The production is  continuous. When the machine is crushing, the temperature rise is not obvious, and cooling equipment such as Air cooler, liquid nitrogen can be added, so it is also suitable for various heat-sensitive materials.

 

The ultrafine pulverizer is mainly used for ultrafine pulverization in most industries. The crushed material is crushed to reach the required material diameter, which is mainly used for raw material processing of high-end products.

Application of pulverizer

Chenwei pulverizers are designed with our customers in mind. The material handling needs of every application and industry are different. Because of this, our shredders must be versatile. The most common materials that pulverizers can be applied to are:

Food: roots, stems, grains, spices (white pepper, black pepper, fennel, star anise, cinnamon, cinnamon, Moringa leaves, etc.), sugar, sucrose, dried fruit, etc.

Mineral low-hardness materials such as pharmaceuticals, chemicals, dyes, paints, etc.

 

Customized requirements for pulverizer unit

The  Chenwei series grinders have many possibilities. If you don’t see your application listed, our sales engineers can help you find the right machine for your needs.

 

By installing an air-cooling device on the pulverizer, the excess heat in the pulverizer cavity can be taken away while pulverizing. This way, your shredder can improve the quality of the finished product for heat-sensitive materials.

 

Other customizations include the choice of feeding device. The feeding device can effectively improve the crushing efficiency, reduce labor costs, and at the same time ensure uniform feeding and reduce failure rates.

Regarding the quality control of the finished product, we can add a screening link after the crushing process to control the quality of the final product. The unqualified products will be returned to the crusher through the conveyor for secondary crushing, so as to ensure the quality and increase the rate of finished products.

Pulverizer machine/Pin mill/Universe grinder Uses

pulverizer machine/pin mill/universe grinder

Pulverizer Machine Uses:

The pulverizer machine is used to crush materials, and there are many kinds of materials for crushing. The crusher has a lot of features. Combined with the characteristics of a variety of grinders, the new type of grinder can be produced, which can effectively smash the problem of not thorough, without the design of the sieve bottom, there will not be a phenomenon of blocking the bottom of the screen screen with high wet material. On the basis of the non sieve bottom, we have made a full range of innovation from the material and technology, so that the function is widely adapted to the crushing of various materials, and truly become a multi-functional and efficient fine powder pulverizer.


This powder grinder machine has been loved by users everywhere since its launch, and its popularity is due to its unique structural design and wide application. In the end, what is unique, double rotors up and down two stages of smashing, material through two sets of rotor pulverization, smashed material is not only fine yet not clogged sieve plate, will not cause fine powder to come out, burn the motor. Without designing sieve screen bottom, crushing high humidity material is easy and simple, and there is not much demand for water content of material, so as to ensure that the sieve plate will not be blocked. High alloy wear-resistant hammer with long wear resistance. The hammerhead can also make use of the unique shifting and adjusting technology, and the hammer can be used continuously with the wear and moving position. The process of crushing is very convenient, easy to use, the whole process can be operated on one person, do not need to learn the operation, the whole machine work condition can also give bearings to the bearings at any time to add lubricating oil, and the powder pulverizer machine maintenance is also very convenient.

Maintenance of pulverizer machine for powder:

1.Before each use, check if each component is firm and firm.

 

2.Exchange the screen, when washing the grinder should pay attention to avoid water into the motor, electrical appliances and bearings, so as not to affect the service life, always pay attention to keep the grinder clean and hygienic.

 

3.In order to prolong the service life of the bearing, grease should be added in time, and the 7019-1 lithium grease should be used for lubrication.

 

4.The whole machine maintenance once every six months. Note: Do not crush metal, extra-strong and high-viscosity materials.

 

How to make high quality Talcum Powder

How to make high quality Talcum Powder

What is talcum powder

Talcum Powder is a white or kind of white,fine,non-sand-like powder that feels greasy when touch,odorless and tasteless.

How to get talcum powder

Get from mining camp, remove the dirt and miscellaneous stones or anything get on it,then pulverize them with a pulverizer,finally pass through a fine sieve to obtain talcum granules or powder.

Application of talcum powder

Talcum powder processing has multiple functions and can be used in many industries.In cosmetics,it can be used as Baby Powder;In pharmaceutical industry,it can be used as medicine;In other industries,it can be used in  paper, plastic, cable, rubber,etc.

  For such a multipurpose product,its market demand is increasing day by day.So manufacturers should find a way to make high quality talcum powder to earn the market.This is just what our sieving machines could do.

How does our sieving machine works

–1,2,3 or 4 screens could be put on the sieving machine according to your purpose

–Vibrating motors offer vibration force works on the screens

–Vibrating force make material have a circular motion on the screens

–Different partical size materials discharged from different outlets

Screen mesh would desided how fine powder we get.

Bounce ball or ultrasonic generator would help material cross the screen,

correspondingly it greatly reduces the probability of screen plugging,so the working efficiency is enhanced.

Our sieving machines usually get talcum granules 10-20,20-30,30-40,60,80-120mesh

                      talcum powder 200mesh,325mesh,500mesh,600mesh

Related Posts

Successful Participation in the 2023 South Africa International Industrial Exhibition

In August 2023, our company embarked on an exciting journey to participate in the South Africa International Industrial Exhibition held at the Sandton Convention Centre in Johannesburg. This annual event presented an unparalleled opportunity for us to showcase our innovative products and explore potential collaborations in the African market.

Expanding Horizons:

With a keen focus on expanding our presence in Africa, participating in this exhibition was a strategic move. Leveraging the platform provided by the exhibition, we aimed to forge strong partnerships, enhance brand visibility, and delve into the burgeoning industrial landscape of South Africa and its neighboring countries.

Diverse Offerings:

Our diverse range of products resonated well with the exhibition’s theme, spanning across various sectors including infrastructure machinery, food processing, agricultural machinery, building materials, electrical energy, environmental protection, and chemicals. From state-of-the-art engineering machinery to cutting-edge food processing equipment, we presented a comprehensive portfolio tailored to meet the evolving needs of the African market.

 

Engagement and Collaboration:

Throughout the exhibition, our team engaged with a multitude of attendees, including industry experts, potential clients, and fellow exhibitors. These interactions provided invaluable insights into local preferences, market dynamics, and emerging trends. Moreover, we seized the opportunity to establish meaningful connections, foster relationships, and explore potential collaborations with businesses and stakeholders from South Africa and beyond.

Showcasing Excellence:

Our participation in the exhibition was marked by a spirit of excellence and innovation. Through captivating demonstrations, informative presentations, and interactive displays, we effectively showcased the superior quality and cutting-edge features of our products. The positive feedback received from visitors further validated our commitment to delivering innovative solutions and superior customer experiences.

 

Memorable Moments:

One of the highlights of our participation was capturing memorable moments with our esteemed clients and partners. These heartwarming interactions, captured in photographs, serve as a testament to the fruitful connections made and the promising opportunities that lie ahead.

Looking Ahead:

As we reflect on our successful participation in the 2023 South Africa International Industrial Exhibition, we are energized and inspired to continue our journey of growth and expansion in the African market. Armed with valuable insights, strengthened partnerships, and a renewed sense of purpose, we are confident in our ability to make a lasting impact and contribute towards the advancement of industries in South Africa and beyond.

 

In conclusion, our participation in the exhibition was not merely a showcase of products, but a testament to our unwavering commitment to innovation, excellence, and collaboration. We look forward to building upon the foundations laid during the exhibition and embarking on new and exciting ventures in the dynamic landscape of African industry.

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