Types of Pulverizer Machine for Powder

According to standard of the required material fineness (90% of the material reaches the predetermined fineness), the powder pulverizer machine can be divided into a coarse crusher (below 60 meshes), a powder grinder (60-120 meshes), and an superfine crusher (120-300 mesh), ultrafine crusher (above 300 mesh).

The use of various types of pulverizer machine for powder:

1. Large-scale pulverizer (equipment with higher output under the premise of the same crushing fineness) are mainly applicable to the crushing and processing of mineral products in industries such as metallurgy, building materials, chemical industry, mining, expressway construction, water conservancy and hydropower, refractory materials, and iron and steel industries.

2. Small-sized pulverizer (equipment with lower yield under the same sizing fineness) are mainly used for crushing materials in food, chemical, pharmaceutical, greening, sanitation, and other industries.

3. The coarse crusher is mainly used for crushing and pretreating operations in various industries. The main function of the crusher is to process larger diameter materials (5-10 cm) into smaller diameter granular materials (5-10 mm in diameter).   

4. The ultrafine grinder is mainly used in ultrafine crushing operations in most industries. It crushes the materials after crushing to achieve the required material diameter, and is mainly used for the processing of raw materials for high-end products.

Application of vibrating screener in food and beverage industry

Application of vibrating screener in food and beverage industry

Application of vibrating screener in food and beverage industry

You may troubled by the problem that your raw material is not as purities as you want;You may want to remove any impurities and unwanted particles from your products;You must want to produce delicious and refined food or fruit.You can choose our sieving machines.

Our screening machines could do the follows

We could make sure that your products are screened in a safe and hygienic environment,keep your products reach a certain standard of purity,act as a worthy option by your customers.

This is how our screening machine could high quality purities products

We manufacture different kinds of premium-grade stainless steel 304 or 316L sieving machine,like rotary vibrating screener,linear vibration sieve,anti-vibrating sifter etc.


They are efficient at separating,grading,clarifying, filtration,sorting,dedusting,and delumping a wide range of screening materials for optimum results.

Food industry

We are the leading manufacturer and supplier of screening glutinous rice flour,tea leaves,milk powder,Salt,five-spice powder,wheat flour,putty powder,rice grit,celery seed powder,soda ash,bread powder,sodium carbonate,

yeast,fiber powder,rice husk powder,starch and other products.

Beverage industry

Our screening machine has different kinds of applications like melt sugar,Juice filtration, sludge, syrup, wet milled corn, fish meal,sugar cane juice and other fresh juice or liquid.

 

We have different solutions for every application.Please feel free to contact us if need any help from us.

Tumbler Screen for quartz sand

Quartz sand is a kind of quartz granules made from crushed quartz stone, which is a very important industrial mineral raw material. The unique physical and chemical properties of quartz sand make it occupy a pivotal position in aviation, aerospace, electronics, machinery and today’s rapidly developing IT industry, especially its internal molecular chain structure, crystal shape and lattice changes. , so that it has high temperature resistance, small thermal expansion coefficient, high insulation, corrosion resistance, piezoelectric effect, resonance effect and its unique optical characteristics, which play an increasingly important role in many high-tech products.

According to different usage requirements, the common specifications of quartz sand are: 0.5-1.0mm, 0.6-1.2mm, 1-2mm, 2-4mm, 4-8mm, 8-16mm, 16-32mm.

In order to ensure a better use effect, improving the screening accuracy is a very critical link in the production process.

 

Compared with the traditional round sieve, the tumbler sieve can increase the screening accuracy to more than 95%. This sieving machine is by far the most effective sieving machine that mimics human manual actions and processes. The contact time between the quartz sand and the screen is longer and the suspension time is shorter, so the screening accuracy is higher.

 

Due to the use requirements of various specifications, multi-layer screening is also a production problem that needs to be solved.

 

The tumbler screen can be accurately screened to 6 levels, achieving the screening effect of multi-layer classification. The discharge port can be rotated 360°, and it can be docked with your receiving equipment arbitrarily.

If you want to know more details about quartz sand screening, please click the product link or contact us directly.

How to Improve the Screening Capacity of Light Materials

How to improve the screening capacity of light materials

QUESTION

Do you also have the same trouble, the material is very light, the capacity is so small once using the traditional screening equipment? And far from meeting the production requirements?

TROUBLE

One of our clients recently encountered such a problem. The material to be treated is activated carbon powder,the screening effect of the round vibrating screen is average, and the output is particularly low. So, how do we solve this problem?

WHY

The exciting force generated by the rotary vibrating screen during operation will shake up the material, causing the material to be suspended in the air for a long time, unable to be screened, and unable to pass through the screen surface. Therefore, round vibrating screen is not suitable for particularly light materials.

HOW

Here is another type of screening machine, which is much suitable for activated carbon powder.

THE RESAON

The power source is non-vibration motor, which has no Exciting force. The material keeps close to the screen surface and moves in a circular motion. The contact time with the screen surface is long and the screening accuracy is high.

This is the biggest difference between round vibrating screen and tumbler screen.

 

The tumbler screen is an efficient screening machine which is designed to meet the large output, high screening accurate of manufacturer. The movement is very gentle, just feel free to contact us if you are interested in this machine.

 

You are highly welcome to discuss more details about this one.

What are the factors that affect the screening effect?

ultrasonic sieve

What are the factors that affect the screening effect?

ultrasonic sieve

Major factor

The main factors affecting the screening effect are the feeding amount, the size of the screen, the size of the screen surface, the Angle of the screen surface, the wear of the screen, the water content of the material, etc.

Feeding quantity

increase the feeding quantity under the same conditions, the absolute quantity of products under the screen increases, but the screening efficiency decreases accordingly. The practice shows that the screening efficiency of 55% ~ 70% is suitable to maintain high yield and obtain better screening quality. If the screening efficiency is excessively improved, the yield will be greatly reduced. And excessive reduction of screening efficiency, and increase the cycle load, increase power consumption.

Sieve size

sieve size is too large and too small will affect the screening effect. Small screen, although it can improve the qualified rate of products under the screen, but the yield is low, especially when the screening material is wet, it will lead to the blockage of the screen; Screen is too large, screen mesh is thick, the net area of the screen is reduced as a result, the production quality is reduced.

Screen area size

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Screen surface inclination

the larger the installation inclination of screen body, the lower the yield and screening efficiency. But the Angle is too small, will cause material accumulation on the screen surface, is not conducive to screening. Therefore, the installation Angle of the screen should be able to adjust at any time according to the requirements of the quality of the screening products.

Screen wear

long-term use, can make the screen wear, so that the screening effect is reduced, so it must be replaced in time.

Moisture level

material water, easy to block the screen, although the sieve product qualified rate is high, but screening efficiency and output are reduced.

Rotary Vibrating Sieve& Ultrasonic Vibrating Sieve

sieve

Rotary vibrating sieve& Ultrasonic vibrating sieve

sieve

Rotary vibrating screen:

Vibrating screen is mainly used for screening, impurity removal and liquid filtration. Vibrating screens are ideal for sieving, screening and separating solids such as granules and powders, and separating liquids from solids. Using the bouncing ball as the net cleaning device can generally achieve four-level screening and divide the product into five levels. In addition to this, the machine is also used as a safety screen or control screen to remove possible foreign bodies or impurities.

The vibration motor, as the core component, is equipped with adjustable counterweights.

 

Changing the phase angle of the upper and lower weights can change the movement trajectory and dwell time of the material on the sieve. In addition, an additional weight is installed on one side of the upper and lower weights, which is used to increase or decrease the exciting force of the sieve machine. The exciting force can be increased or decreased according to the number of layers of the user’s sieve machine and the weight of the material, which is suitable for Offers great flexibility of use for both solids and liquids. Therefore, in order to make the screen machine adapt to the separation state required by various materials, such as the distribution of materials, processing capacity, separation efficiency, net passing rate and other changes, it should be adjusted to the best state.

Ultrasonic vibrating screen

Users want high-speed screening without clogging the mesh. Conventional methods simply use vibration/shaking technology to exclude foreign matter for sieving. In addition to the above-mentioned conventional methods, ultrasonic sieving can evenly transmit the oscillating force to the mesh surface in the micrometer range. Using this technology can reduce the friction between the screen surface and the material and reduce the clogging of the mesh. Compared with the conventional screening machine, the primary screening rate and the overall screening efficiency are greatly improved, which can ensure that the mesh will not be blocked for a long time during the screening process. Depending on the particle structure of the material, the productivity can be greatly improved, and the service life of the screen can be extended while ensuring long-term high-efficiency screening.

 

Summary:

 1. The characteristics of the material, whether it is easy to generate static electricity, easy to adhere, and fineness. If it exceeds 60 mesh, it is recommended to choose an ultrasonic vibrating screen.
2. The ultrasonic vibrating screen is an upgrade based on the vibrating screen. Compared with the ordinary vibrating screen, it needs a special ultrasonic adhesive grid.

The correct way to choose a pulverizer

The correct way to choose a pulverizer

First,  choose the pulverizer according to the type and fineness of the material. Different materials have different requirements for the pulverizer cutter head. For example, the fiber-containing material has high requirements for the pulverizer cutter head.

Second, the type and fineness of the material are the first factors to be considered in the selection of crushing equipment. Different types of materials will have different strengths and structures, which will cause major restrictions on the selection of crushing equipment.

Third, according to the particle size distribution of the incoming and outgoing materials. The particle size of the material has different requirements on the screen of the pulverizer. Some customers need the pulverizer to have larger particles, so the fineness of the screen of the pulverizer will be larger, and the particles will be smaller. It is relatively small, and different screen apertures are selected according to different particle requirements.

Fourth, the output is also an important indicator for determining the size of the pulverizer. The higher the output of the pulverizer, the larger the specification of the required pulverizer.

How To Choose The Right Rotary Vibrating Screen?

vibrating sieve

How to choose the right rotary vibrating screen?

vibrating sieve

1. What is a rotary vibrating screen

Rotary vibrating sieve is a rotary sieve machine, which can achieve efficient and accurate sieving effects in the food, pharmaceutical, chemical and other industries, and can achieve no clogging of the sieve, no flying of powder, and a high degree of sieving fineness. The finest can reach 28 microns, and the finest filtration can reach 5 microns, which can help you filter and remove impurities, and provide the best particle screening effect.

2. What kind of material is the rotary vibrating screen suitable for?

Rotary vibrating screen is a kind of mature technology, classic general standardization, which is very effective for screening, peeling, dedusting and filtering raw materials, and is ideal for screening various materials (such as dry screening and wet screening, etc. materials, etc.).

3. How to choose the model?

We will choose the appropriate model for you according to different output, fineness and material density, and there are also different choices in material (such as 316L, 304 stainless steel, carbon steel, etc.), we can customize it according to your needs , to ensure that the process is safe and reliable for the field.

4. The movement principle of the rotary vibrating screen

What makes the rotary screen unique is the way its vibrating motor is positioned. The vertical motor is used as the excitation source, and the top and bottom of the machine are equipped with eccentric weights, which change the rotational motion of the motor into a three-dimensional motion of horizontal, vertical, and inclined, and then transmit this motion to the screen surface to provide the best screen sub-performance. This circular motion helps to evenly distribute the screened material on the screen. With material evenly distributed, you can get the most out of the screen. Obviously speed up and reduce your screening process and better improve your efficiency.

How to choose the right grinding machine?

How to choose the right grinding machine?

How to choose the right grinding machine?

The grinding machine is widely used in many factories and life, but many people do not know how to choose when choosing a fragmented machine. Today I will share with you several criteria for choosing a crusher.

 

1. Raw materials:

If the customer’s materials contain oily, such as: cocoa beans, peanuts, sesame, almonds and other materials, when choosing a grinding machine, you must choose a liquid nitrogen crusher. It will not destroy the taste of the material.

If the customer’s materials are very fine, like 120-500 mesh, we usually know talc powder, cosmetics powder, rice noodles, bread flour, and customers.

2. Production:

The most important thing about production is the size of the output. If you need a large output grinding demand, choose a larger industrial -grade grinding machine, so that the output can be proportional to the model. You can choose a small home -wide grinding machine, so before buying, you must understand your own needs.

3.Field of Application:

Our company food grinding machine is suitable for or sugar, salt, rice, corn, starch, starch, oats, flour, flour, beans, beans, peas, lentils, beans, spices, spices, flavors, sweeteners, dried fruit, nuts, broken bread, cocoa powder, potato powder, milk powder, Onions, Onions, dehydrated vegetables, lotus seeds, glucose, oat shells, shells, Ginger, ginger, Chinese prickly ash, cayenne pepper, cayenne pepper, pepper, rye, beans.

4.Consulting Suggestions

We need to choose the appropriate crushing machine according to our actual situation. The cheap crusher is not necessarily good quality, good service, and expensive crushing machines do not necessarily meet their grinding requirements. Only the appropriate is a good crusher. For more problems about the pieces, welcome to stay in consultation. Xinxiang Chenwei Machinery Co., Ltd. provides you with intimate services

What’s the Pulverizer for&How to get the right one

Pulverizer
Pulverizer

Pulverizer description

Chenwei Machinery has been deeply involved in pulverizer-related products since 1986, . Our experienced engineers have continuously optimized and innovated on the basis of original products to improve product performance and better meet customers’ various crushing needs. 

The pulverizer produced by our company has multiple functions and is mainly used for dry grinding with a wide range of applications. Despite their versatility, finding the right mill for you can be a challenge. With 36 years of experience, Chenwei Machinery offers varius models to meet various industry needs.

What is the purpose of the pulverizer?

Grinders are commonly used in the food, chemical industry, but are also suitable for a variety of applications. The main purpose of these machines is to change the processing object from large particles to small particles, powder, ultrafine powder.

 

According to the D90 standard of required material fineness (90% of the material reaches the predetermined fineness), pulverizers are defined as the following types:

 

Coarse Crusher (2-20mm), Universal pulverizer (12-120 mesh), ultra-fine pulverizer (finer than 120mesh)

 

Coarse crushers are mainly used for crushing and pretreatment operations in various industries. Its main function is to process larger diameter materials (10 cm or less) into smaller diameter granular materials (2-20 mm in diameter).

 

Universal pulverizer, as the name suggests, can be widely used for a variety of materials, which can well meet the needs of customers with one machine for multiple purposes.

 

If you expand it: there are four internal cutter heads: toothed disc type, air-cooled type, turbine type, and hammer type. According to the specific application scenarios of customers, corresponding cutter heads can be equipped to achieve better grinding effect. The pulverizer is mainly used for medium and fine crushing operations in various industries. It processes granular materials into medium and fine powders with a certain diameter for subsequent processing or as finished products.

 

Compared with the ordinary pulverizer, the superfine pulverizer has multiple performances such as air selection, no screen, and uniform particle size. The production is  continuous. When the machine is crushing, the temperature rise is not obvious, and cooling equipment such as Air cooler, liquid nitrogen can be added, so it is also suitable for various heat-sensitive materials.

 

The ultrafine pulverizer is mainly used for ultrafine pulverization in most industries. The crushed material is crushed to reach the required material diameter, which is mainly used for raw material processing of high-end products.

Application of pulverizer

Chenwei pulverizers are designed with our customers in mind. The material handling needs of every application and industry are different. Because of this, our shredders must be versatile. The most common materials that pulverizers can be applied to are:

Food: roots, stems, grains, spices (white pepper, black pepper, fennel, star anise, cinnamon, cinnamon, Moringa leaves, etc.), sugar, sucrose, dried fruit, etc.

Mineral low-hardness materials such as pharmaceuticals, chemicals, dyes, paints, etc.

 

Customized requirements for pulverizer unit

The  Chenwei series grinders have many possibilities. If you don’t see your application listed, our sales engineers can help you find the right machine for your needs.

 

By installing an air-cooling device on the pulverizer, the excess heat in the pulverizer cavity can be taken away while pulverizing. This way, your shredder can improve the quality of the finished product for heat-sensitive materials.

 

Other customizations include the choice of feeding device. The feeding device can effectively improve the crushing efficiency, reduce labor costs, and at the same time ensure uniform feeding and reduce failure rates.

Regarding the quality control of the finished product, we can add a screening link after the crushing process to control the quality of the final product. The unqualified products will be returned to the crusher through the conveyor for secondary crushing, so as to ensure the quality and increase the rate of finished products.

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